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กระทู้: Balancing equipment designed for crushers, fans,
Balancing equipment designed for crushers, fans, 1 เดือน 10 ชั่วโมง ที่ผ่านมา #1415264
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Balanset-1A: Cutting-edge Compact Balancer & Vibration Analyzer
Industrial-grade Dynamic Balancing Solution Balanset-1A stands as an groundbreaking solution for dynamic balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device provides professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while retaining exceptional measurement accuracy. The system enables on-site balancing directly at the equipment's working position without necessitating removal, which is vital for preventing production downtime. About the Manufacturer Vibromera OU is an Estonian company specializing in the development and manufacturing of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has representatives in Portugal. Contact Information: Official website: vibromera.eu/shop/2/ Technical Specifications Measurement Parameters Balanset-1A provides high-precision measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree. Working Principle The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for calculating rotational speed and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of corrective masses. Full Kit Contents The standard Balanset-1A delivery includes: Measurement unit with USB interface - central module with integrated preamplifiers, integrators, and ADC 2 vibration sensors (accelerometers) with 4m cables (optionally 10m) Optical sensor (laser tachometer) with 50-500mm measuring distance Magnetic stand for sensor mounting Electronic scales for exact measurement of corrective masses Software for Windows 7-11 (32/64-bit) Plastic transport case Complete set of cables and documentation Operating Capabilities Vibrometer Mode Balanset-1A operates as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, determining amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics. Balancing Mode The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function allows considerable acceleration of follow-up balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method. Software The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device available to personnel without specific training. Key functions include: Automatic tolerance calculation per ISO 1940 Polar diagrams for imbalance visualization Result archiving with report generation capability Metric and imperial system support Multilingual interface (English, German, French, Polish, Russian) Application Areas and Equipment Types Industrial Equipment Balanset-1A is effectively employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts. Agricultural Machinery The device provides particular value for agriculture, where continuous operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly allows eliminating costly downtime during busy harvest periods. Specialized Equipment The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment. Benefits Over Alternatives Economic Value At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on outsourced balancing specialist services amounts to thousands of euros annually. Ease of Use Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without special vibration diagnostics training. Mobility and Autonomy The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in outdoor conditions, at remote sites, and in difficult-access locations without additional power supply. Universal Application One device is adequate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks. Real Application Results Drone Propeller Balancing A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors. Shopping Center Ventilation Systems Engineers successfully balanced radial fans, achieving decreased energy consumption, eliminated excessive noise, and prolonged equipment lifespan. Energy savings recovered the device cost within several months. Agricultural Equipment Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to reduced fuel consumption and bearing wear. Investment and Delivery Terms Current Prices Complete Balanset-1A Kit: €1,751 OEM Kit (without case, stand, and scales): €1,561 Special Offer: €50 discount for newsletter subscribers Bulk Discounts: up to 15% for orders of 4+ units Acquisition Options Official Website: vibromera.eu (recommended) eBay: trusted sellers with 100% rating Industrial Distributors: through B2B channels Payment and Shipping Terms Payment Methods: PayPal, bank cards, bank transfer Shipping: 10-20 business days by international mail Shipping Cost: from $10 (economy) to $95 (express) Warranty: manufacturer's warranty Technical Support: included in price Final Assessment Balanset-1A represents an perfect solution for organizations striving to implement an effective equipment balancing system without substantial capital expenditure. The device makes accessible access to professional balancing, permitting small enterprises and service centers to provide services at the level of large industrial companies. The blend of reasonable price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, lower operating costs, and increased competitiveness of your enterprise. |
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